Hydration Unit

• After-sales Service: Provided
• Warranty: 1 Year or 2000hours
• Manufacturing Process: Casting
• Surface Treatment: Sand Blast
• Operation Pressure: Vacuum
• Material: Cast Steel
• Model NO.: Hydration Unit
• Transport Package: Skid
• Specification: 8, 350 x 2, 400 x 3, 000 mm
• Trademark: SAINTWAH
• Origin: Saintwah Inc.
• HS Code: 8207801000
• Production Capacity: 10000

Product Description

Hydration Unit

The use of hydration units allows service companies to eliminate pre-gel operations that can result in lost profit due to unused gelled fluid and costly disposal. As regulations and costs continue to make it more difficult to utilize slurry gel, accurate dry gel additive systems have become a vital part of the well fracturing industry.

Our hydration units are designed to create the necessary time and energy required for continuous hydration of fracturing gels. The use of hydration units allows service companies to eliminate pre-gel operations that can result in lost profit due to unused gelled fluid and costly disposal. As regulations and costs continue to make it more difficult to utilize slurry gel, accurate dry gel additive systems have become a vital part of the well fracturing industry. Our systems have the ability for both dry and slurry gels.

Features

• Automatic tub level system to maintain tank volume
• Automatic liquid chemical system (HYDRATRAC or ECAMS) to precisely meter gel, KCL, and other liquid chemicals based on suction rate
• Recirculation system to roll tank before job
• Optional on-board hose racks
• Dual liquid gel pumping systems
• KCL additive system
• Real-time measurement of viscosity and/or pH of exiting fluid
• Dry mix systems
• 60 to 270-barrel tank capacities
• Tank interior coating
• Cold-weather or high-ambient options available

Features

• Large flowrate with high quality fluid: self-developed mixer and mixing system can mix the gel powder and water, concentrated solution and water efficiently.

• High automation: one-button intelligent control mode reduces the labour intensity greatly.

• Stable and reliable system matching: high quality executive parts, electric parts and hydraulic parts ensure the long-time and high power operation.

• Large volume powder tank reduces the powder feeding frequency during large-scale operation, ensuring the continuous operation.

• Liftable control cabin, convenient for observing the tank level. The air conditioner and lights are equipped to improve the operation comfort of the operator.

Specifications

Model	75 BPM DOTF	100 BPM DOTF	HPGYT160 DOTF	HPGYT160 (Concentrated Solution)
Carrier	Truck / Skid		Trailer
Truck Chassis	Mercedes-Benz / Sinotruck		/
Engine	/	CAT / CUMMINS
Suction Centrifugal Pump	10×10	12×12	12×12	12×12
Discharge Centrifugal Pump	10×8	12×12	12×12	N/A
Max. Discharge Flowrate	75 bpm (12 m³/min)	100 bpm (16 m³/min)	100 bpm (16 m³/min)	100 bpm (16 m³/min)
Qty. of Chemical Add. Pump	4	4	4	Two or more positive displacement pumps
Hydration Tank	100 bbl (16 m³) 5 Agitators	75 bbl (12 m³) 3 Agitators	200 bbl (32 m³) 6 agitators	240 bbl (40 m³) 8 agitators
Chemical Tank	Dry powder tank, capacity 6,600 lb (2,994 kg),  with electronic scale, air conveying system optional			Gel tank (optional)
Chemicals Rate Capability	Two augers, 6.6-154 lb (3-70 kg/min) total			Two or more true positive displacement pumps,  each 45 gal (170 L/min)
Control Mode	Auto/ Manual/ Remote Control
Rheology Kit	Video Monitoring, Thermometer, PH meter (Optional), Viscometer (Optional)

Successful Cases

Jereh Skid Mounted Hydration Unit in Shanxi, China

Jereh Truck Mounted Hydration Unit in Daqing, China

Jereh Trailer Mounted Hydration Unit in North America

Jereh Truck Mounted Hydration Unit in Daqing, China

Jereh 10³ Truck Mounted Hydration Unit in Xinjiang, China