210kN 300t Boeing 777 787 Airbus A380 Diesel Engine Drive Airplane Towing Tractor

• Customization: Available
• After-sales Service: Yes
• Warranty: 2 Years
• Working time: Regular
• Category of Traffic: Pushback Tractor
• Flying Range: Internal, International
• Scale of The Airline: Large-scale
• Type: Aircraft
• Part: Aircraft Brake
• Condition: New
• Lavatory Service Truck: Lavatory Service Truck
• Garbage Pickup Truck: Garbage Pickup Truck
• Airport Ambulift: Airport Ambulift
• Self Propelled Passenger Stairs: Self Propelled Passenger Stairs
• Elf Propelled Conveyor Belt Loader: Elf Propelled Conveyor Belt Loader
• Water Service Truck: Water Service Truck
• Road Sweeping Truck: Road Sweeping Truck
• Dust Suppression Vehicle: Dust Suppression Vehicle
• Watering Cart: Watering Cart
• Catering Truck: Catering Truck
• Ramp Bus: Ramp Bus
• Airport Shuttle Bus: Airport Shuttle Bus
• Aero Bus: Aero Bus
• Airport Passenger Bus: Airport Passenger Bus
• Airport Transfer Bus: Airport Transfer Bus
• Transport Package: L=10, 325mm W=2, 500mm H=3, 700mm
• Specification: L=10, 325mm W=2, 500mm H=3, 700mm
• Trademark: SAINTWAH
• Origin: China
• HS Code: 80000000
• Production Capacity: 200 Set/Sets Per Month

Product Description

TK - QY 200

Aircraft tractor (internal combustion)

Technical Specification

1 Product Introduction

The TK-QY 200 aircraft tractor (internal combustion) is a medium-sized aircraft tractor designed and developed by SAINTWAH INC.. The superior performance of the vehicle includes: four-wheel drive, four-wheel hydraulic steering, four-wheel hydraulic braking, three steering modes (front wheel, four-wheel, crab), emergency drop of the cab, etc. In addition, the vehicle has been redesigned, and the appearance, transmission system and overall performance have been greatly improved and improved. The cab and body adopt large arc streamline, the vehicle has a compact structure, a low center of gravity, and a low height, and can freely travel under large aircraft. The maximum traction force is 210kN. It can push or tow A318-100, A319-100, A320-200, A320-214, B727-100, B737-300, B737-400, B737-500, B737-600, B737-700, B737-800, MD-81, MD-87, MD-82, MD-88, MD-83, MD-90, Fokker-50, Fokker-100,DC9-10, DC9-30, DC9-40, DC9-50, A24, A26, A28, EMB145, EMB190,MA60,A321-100, A300-600, A310-300, B727-200, B737-900, DC8-32, A330-200, A330-300, A340-200, A340-300, B757-200, B757-300, B767-200, B767-200ER, B767-300, B767-400, B777-200, B787-3, B787-8, B787-9, MD-11, DC10-10, DC10-30, DC10-40, A22, etc. Small and medium-sized aircraft with a maximum take-off weight of less than or equal to 300 tons.
Key Features:
(1) Our aircraft tractor's engine, gearbox, axle and other major accessories are selected from world-renowned brands. The four steering cylinders, four outrigger cylinders and two cab lifting cylinders are the best domestic products, and key vulnerable parts such as oil seals in the cylinders are all imported. The electrical system is also treated in the same way. This vehicle is the first to use a PLC microcomputer with programmable settings and analog logic control, which can set the controlled variables according to different usage requirements.
(2) The cooling systems of the engine, gearbox, air conditioning system, and hydraulic system of our aircraft tractor have independent radiators. During operation, they will not cause abnormal operation due to excessive temperature rise.
(3) Our aircraft tractor has small dimensions, low height, short wheelbase, small turning radius and is flexible to use.
(4) Independent and reliable braking system: the gearbox driver drives a dedicated brake pump to provide power for the braking system, and braking is performed through the disc brakes equipped on the four drive wheels.
(5) The steering function is complete and can realize front-wheel steering, four-wheel steering and crab steering. It is also designed with a unique steering mode return system.
(6) Electric centralized lubrication is adopted, and grease is automatically added to each lubrication point by an electric lubrication pump.
(7) Emergency measures are complete, including emergency steering and emergency manual hydraulic brake. A lighting lamp is installed at the rear towing hook and an emergency stop button is installed in the cab to ensure the safety of the tractor operation.
(8) The electrical system is relatively complete and equipped with a full range of functions. The starting, braking, emergency and other systems are electrically interlocked for protection, which can effectively prevent various misoperations and protect the equipment from damage.
(9) The lifting cab is located at the front of the vehicle. In addition to the required driver's seat, it is also equipped with an auxiliary seat. The design of the cab ensures that you can see the front hook directly in front of you, and the field of vision on both sides is wide. When the cab is raised, the driver can not only look down at the front, but also have an excellent field of vision behind, and is equipped with an adjustable angle rear-view mirror. The front windshield of the cab is equipped with a wiper and a spray washer. The interior of the cab is equipped with a heating and cooling air conditioner. An anti-collision switch is set on the top. If the tentacles collide with obstacles, the cab can automatically reverse and land quickly.
(10) Design hydraulic outriggers and consider mechanical jacks to facilitate tire replacement and maintenance.
(11) Our aircraft tractor is designed to embody the most advanced human-machine engineering. All kinds of operation and environmental decoration are designed to meet people's comfort requirements as much as possible, realizing humanized design. It is designed with flexible and reliable throttle mechanism and foot brake control mechanism, comfortable seats, etc.

2 Product Implementation Standards
MH/T 60 17 - 2017                  Aircraft tractor
AHM913                           Basic Safety Requirements for Aircraft Ground Support Equipment
AHM910                           Basic Requirements for Aircraft Ground Support Equipment

3 Working conditions

1. Altitude: ≤2000 m
2. Ambient temperature: -35 ºC ~+65ºC
3. Wind speed: ≤ 22m/s

Note: Severely cold regions require low-temperature starting configuration requirements for engines, and high-altitude regions require special requirements for engine power.













4 Technical specifications

project			Performance Indicators
engine	brand		Dongfeng Cummins Engine Co., Ltd.
	model		D4.5NS6B220
	Power kw/r/min		162/2300
	Torque Nm /r/min		820/1300-1500
	Emission level		National III/National VI
Gearbox	brand		D ANA (Wuxi) Technology Co., Ltd.
	model		3410FTMG14601
	Performance Parameters		6 front and 3 rear, speed ratio: 1st gear 5.20/2nd gear 3.53/3rd gear 2.94/4th gear 2.00/5th gear 1.41/6th gear 0.80, R1 gear 5.20/R2 gear 3.53/R3 gear 1.41
Axles			Front axle	Rear axle
	brand		DANA Corporation	DANA Corporation
	model		213	213
	Performance Parameters		Rated load 1 5 000kg	Rated load 1 5 000kg
tire	brand		Double Coin
	model		12.00R24
	Performance Parameters		Rated load 7500kg
Fuel tank capacity (L)			30 0
Hydraulic oil tank capacity (L)			160
Battery capacity (Ah)			200
Maximum traction force ( kN )			2 10 kN (on asphalt or cement road surface, μ =0.8)
Maximum traction mass (kg)			300 000
Curb weight(kg)			2 7 000
Dimensions (mm)		long	6450 (without traction device), 7 264 (with traction device)
		Width	26 00( vehicle width )
		high	1650 (without warning lights), 2350 (with cab raised)
Cab lift (mm)			700
Wheelbase(mm)			2750
Wheelbase: front/rear (mm)			2 27 0/2 27 0
Ground clearance (mm)			2 0 0
Minimum turning diameter (mm)			7 55 0 (four-wheel steering), 1 17 00 (two-wheel steering)
Maximum driving speed (km/h)			3 0
Maximum speed in gear I (km/h)			4.2
Minimum stable speed (km/h)			1. 5
Maximum climbing grade:			30%
Front approach angle of the whole machine :			8 °
Rear departure angle of the whole machine:			11.5 °
Transmission form:			Hydromechanical transmission, dual-axle four-wheel drive
Braking form:			Hydraulic, dual circuit, accumulator pressure maintenance

 
5 Main structure and configuration
The TK-QY200 aircraft tractor is mainly composed of chassis, engine, gearbox, drive shaft, front and rear axles, tires, frame, cab, hydraulic system, braking system, steering system, air conditioning system, centralized lubrication system and electrical control system.
5.1 Chassis
5.1.1 Main frame
It is welded from high-strength steel plates, with 4 lifting hooks on the upper part of the chassis, a cover plate on the top, anti-slip material on the top, and 4 built-in hydraulic jacks. The connections or welding between the various metal structural parts, brackets, and metal pipelines are firm and reliable, ensuring that the vehicle body will not experience structural deformation or natural fracture within 10 years.
5.1.2 Shock absorption
The front axle uses leaf springs for shock absorption and is equipped with hydraulic damping shock absorbers.
5.1.3 Towing hook
There are towing hooks at the front and rear ends of the vehicle.
5.1.4 The whole machine is equipped with a hydraulic lifting system (hydraulic outriggers) to facilitate tire replacement and whole machine maintenance .
5.2 Engine
The diesel engine is installed on the inner side of the rear of the main frame to make the front and rear axle load distribution more reasonable.
Design Dongfeng Cummins Engine Co., Ltd. (National VI Emission )
Model D4.5NS6B220
Power 162/2300 r/min
Maximum torque 820/1300-1500r/min
Fuel tank capacity 30 0L
5.3 Gearbox, drive shaft and front and rear axles
The gearbox is connected to the engine through a flexible connection plate and is installed on the ear seats on both sides of the middle of the main frame.
The front and rear drive shafts are connected to the main reducer of the drive axle. The power of the engine is transmitted to the tire through the gearbox, drive shaft, main reducer of the axle, half shaft, wheel reducer, and wheel rim, realizing full-bridge drive.
5.3.1 Gearbox
        Brand : D ANA (Wuxi) Technology Co., Ltd.
Model: 3410FTMG14601   
Number of gears: forward six/reverse three
Control method: Electro-hydraulic control power shift system , which can achieve slow start from 0 to 4.2 km /h , and push/pull smoothly without impact.
5.3.2 Front and rear drive axles
American DANA (original import)
Model : 213 213
Front drive axle Rear drive axle
Steering System: Hydraulic
Steering cylinder: Double-acting Double-acting
Connection method with vehicle body: leaf spring rigid connection
5.4 Tires
Manufacturer: Double Coin
Model: 12.00R24
Rated load: 7500kg
Quantity: 4 pcs
5.5 Hydraulic system
The hydraulic system of this machine includes steering hydraulic system, brake hydraulic system, cab and whole machine lifting hydraulic system, cooling hydraulic system. All major components in the system are internationally renowned brand products, such as Rexroth, Mack, Eaton, Parker and Hytos, etc. The steering and cab and whole machine lifting hydraulic systems share a constant pressure variable axial piston pump as the power source, and it is a closed system, but each has independent hydraulic circuits. The three hydraulic systems can work simultaneously or independently without affecting each other. The steering hydraulic system can automatically adjust the displacement of the constant pressure variable pump according to the amount of oil required for steering; the cooling hydraulic system uses an independent hydraulic circuit.
When the engine is running and the actuators are not working, each hydraulic system pump is in a minimum displacement standby state or unloading state to maximize energy saving and reduce energy loss. In addition, each hydraulic system is equipped with multiple pressure measuring joints to facilitate maintenance, debugging and testing.
In addition, to ensure the reliability of the hydraulic system, the entire hydraulic system pipeline uses seamless galvanized steel pipes, and all hydraulic hoses are imported, with a pressure safety factor of more than twice; all joints use Eaton or Parker ferrule-type joints to ensure maximum leakage. The entire hydraulic system pipeline is neatly arranged and beautiful, making it easy to maintain.
5.6 Braking system
It adopts a three-way braking system, two foot brakes, one hand brake, and has emergency braking.
5.6.1 Service brake (foot brake )
       It adopts a fully hydraulic dual-line independent power brake system. If one line fails, the other line still works. It is equipped with an emergency manual hydraulic pump. The service brake system adopts disc brakes and is equipped with a large hydraulic accumulator. It can still provide more than 5 emergency brakes when the engine or main hydraulic pump stops working .
5.6.2 Parking brake (hand brake )
A caliper disc brake is installed at the output end of the gearbox, and the braking method is hydraulic release spring braking.
5.7 Steering system
Type: Fully hydraulic power steering
Steering mode: Electronically controlled to select three steering modes: front wheel, four wheel and crab.
Control mode: Full hydraulic steering gear
Unique self-centering system: Equipped with a unique self-centering system, it can reliably ensure that the vehicle runs straight after turning without deviation.
Auxiliary device: It is equipped with an electric pump and installed independently from the engine. It serves as a backup emergency steering device and can provide backup steering power when the engine fails. It is also equipped with a manual emergency steering device to tow the aircraft tractor in case of engine failure.
5.8 Electrical system
The machine is equipped with a fully functional electrical operating system, the whole machine control is fully electrified, and it adopts imported PLC microcomputer programmable logic control and setting, which is convenient and fast; and it is equipped with complete instruments, monitoring and alarm systems to ensure the normal and safe use of the equipment. 200 Ah large-capacity battery.
System voltage: 24VDC.
5.9 Cab
Type: Liftable
Lifting height : 700 mm
Field of view: 360 degrees
Configuration: double smooth lifting cylinders, fixed rear window, double doors, seats adjustable forward and backward, up and down, instrument display system, control system, air conditioning, wipers, defrosting equipment, left and right rearview mirrors, rear towing hook mirror, and a yellow warning light on the top.
5.9.1 Auxiliary facilities
Anti-collision switch: installed on the top of the cab. If the cab encounters an obstacle during its raising process, it will quickly reverse and descend to the bottom to prevent the cab from colliding with the aircraft when it is raised.
Insert the safety pin when the cab is raised to ensure the safety of maintenance under the cab.
5.9.2 The whole machine shall be lubricated by electric centralized lubrication.
5.9.3 The tractor is equipped with front and rear cameras to facilitate reversing and observing the towing pin operation.
5.10 air conditioner
In order to maximize driving comfort, this machine is equipped with a cooling and heating air-conditioning system with a cooling power of 8kw and a heating power of 8kw.
5.11 Lighting system
Tail lights: parking lights (night lights), turn signals, reversing lights, brake lights, fog lights, and hook lights.
Headlights: headlights (high and low beam), parking lights (night lights), turn signals, and hook lights.
Roof lights: cab roof lights, warning lights.
5.1 2 Engine emergency stop switch
There is an emergency stop button in the cab, which can stop the engine immediately in case of emergency.
5.13 Optional items
This tractor can be equipped with optional low-temperature starting heating devices such as intake air heating and engine cooling water to adapt to the use environment in high-cold, plateau and high-altitude areas.
5.14 Others
In order to facilitate the user's use and daily maintenance of the machine, this machine is equipped with random technical information, special tools and spare parts when it leaves the factory.











6 Optional Configurations

Serial number	project	illustrate	choose
1	Front and rear three-layer traction hook
2	Visual reversing radar
3	Fuel heating system	Extremely cold regions
4	Hydraulic oil heater	Extremely cold regions
5	Engine water jacket heating system	Extremely cold regions
6	Heated rearview mirror	The rearview mirror and rear mirror are electrically adjustable and heated, suitable for extremely cold regions
7	Low temperature resistant wiring harness	Extremely cold regions
8	Low temperature battery	Extremely cold regions
9	Driving Recorder	Hard disk
		Memory
10	Camera	In-cab driver monitoring camera
11	Car radio	Hytera MD650 VHF digital car radio or as per customer specified brand and model
12	Handheld Radio	Customer specified brand and model
13	Michelin Tires	2.07.72280101224 (12.00 R24 XZM (middle traction))
14	Continental Tires	2.07.72280101225 ( 12.00-24-20RP E4 TT )
1 5	Tire pressure monitoring
Dear customers, please select the optional items in the "Select" column and put a "√" in the "" to confirm. If there is no need, there is no need to put a "√" in the "".