| Customization: | Available |
|---|---|
| Type: | Cone Crusher |
| Motor Type: | AC Motor |
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Based on some design principles of traditional multi-cylinder hydraulic cone crushers like fixed main shaft, eccentric sleeve rotating around main shaft and lamination crushing, HPT Multi-cylinder Hydraulic Cone Crusher makes a breakthrough on its structure. After optimization, the structure improves the performance and crushing capability a lot. Meanwhile, the hydraulic lubrication system of HPT Cone Crusher not only ensures the stable operation but also makes the system control more intelligent.
Input Size: 0-350mm
Capacity: 45-1200TPH
Material: Granite, diabase, basalt, pebble, limestone, dolomite, metallic ores and non-metallic ores, etc.
HPT Hydraulic Cone Crusher adopts the advanced PLC electrical system, which can continuously detect the crusher and give alarms, and display various operating parameters. The operator can learn the operating conditions of the crusher in real time. This system not only simplifies the operations of production line and saves the labor cost, but also reduces the operation risk, so that the safety performance of the production line is higher.
Reserving unique structures like the fixed axis and the characteristic that eccentric sleeve rotates around the axis, HPT Hydraulic Cone Crusher further optimizes the transmission parts and lubrication and sealing structures. So, this crusher boasts strong holding capacity, bigger installed power, higher efficiency yet lower noises.
HPT Hydraulic Cone Crusher adopts the principle of lamination crushing. Not only can the crushing efficiency improve, but also the abrasion of vulnerable parts reduces greatly. The finished products are cubic. Meanwhile, the content of qualified fine particles is high enough. Finished products can better serve as high-quality aggregates.
HPT Hydraulic Cone Crusher has several kinds of cavities suitable for medium-fine or fine crushing of materials. Users can freely make choices among different cavities by changing only a few spare parts like the lining plate, truly achieving that a crusher serves multiple purposes.
There are tens of lines of numerical controlling machine tools. Operations such as steel plates' cutting, bending, planing, milling and paint spraying are all controlled numerically. The machining precision is high, especially for the core parts.
SAINTWAH, whose businesses cover production and sales, takes responsibility for every machine produced by ourselves. We can offer customers technical services about products and original spare parts to ensure the worry-free operation.
When a HPT Multi-cylinder Hydraulic Cone Crusher works, driven by the motor, the transmission shaft rotates under the action of belt pulley and triangular belt. Next, the transmission shaft drives the eccentric sleeve to make it rotate around the axis. Meanwhile, the eccentric sleeve forces the movable cone to do pendular movement. This movement makes the movable cone and fixed cone sometimes close to, sometimes far away from the rolling wall. Materials are continuously shocked, squeezed and crushed in the crushing cavity between the crushing wall and the rolling wall. Finally, materials are discharged out of the machine when their fineness reaches the discharging standard.
Related Cases
Pebble enters into CS240 cone crusher for middle crushing. Next, by screening a part of material is sieved out as finished products and the material more than 31.5mm would be transported into HPT300 multi-cylinder hydraulic cone crusher by belt conveyor.
Equipment configuration
CS240 Cone crusher (1 set), HPT300 multi-cylinder hydraulic cone crusher (2 sets), VSI5X9532 high-efficiency i=
Pebble enters into CS240 cone crusher for middle crushing. Next, by screening a part of material is sieved out as finished products and the material more than 31.5mm would be transported into HPT300 multi-cylinder hydraulic cone crusher by belt conveyor. The stone material below 10mm enters into two VSI9532 sand-making machines in parallel to make 0-5mm of sand.
The project was totally designed by SAINTWAH, which greatly reduced the unnecessary investment when using the most advanced multi-cylinder hydraulic cone crusher. The principle of lamination crushing brought good granularity. The whole hydraulic control was accurate and reliable. VSI5X impact crusher which was used to produce sand had greater pass rate and capacity. Besides, we adopted deep cavity rotor with optimized design so that material through-put rate increased by 30%. The ratio of sand to gravel can be arbitrarily adjusted due to integrated design.
Customer site
800TPH Limestone Crushing
The customer is a concrete company whose products are widely used in concrete mixing plant, dry-mixed mortar plant, mineral powder preparation and additive production. To balance the overcapacity in concrete market and give full play to industrial chain, the customer decided to invest another high-quality aggregate production line in 2016 to enhance the competition.
Because the raw material was the limestone slag of a cement plant, the project site was planned to close the cement plant. In 2016, after comprehensive site inspection, SAINTWAH engineers chose a vacant lot near the cement plant to build the production line which can fully take advantage of the limestone slag and convey the slag timely. Our project scheme helped the customer save a lot of expenditure on foundation construction, belt conveyor and hopper so that the investment on the whole production line decreased.
Material: Limestone
Capacity: 800TPH
Application: Concrete aggregate
Output Size: 0-5, 5-10, 10-20mm
Equipment: HPT Multi-cylinder Hydraulic Cone Crusher, VSI Impact Crusher, Vibrating feeder, belt conveyor, dust collector and conveying system
Along belt conveyor, raw material enters the vibrating screen for primary screening and then enters the buffer hopper. Next, the material out of the hopper enters the HPT300 Cone Crusher. The broken material would be sent to the vibrating screen again and then to the VSI1140 Impact Crusher to adjust shape of material.
1. For limestone crushing, SAINTWAH provided 3 HPT300 Multi-cylinder Hydraulic Cone Crushers. Material, after being broken by the cone crushers enters VU Modulus Control Screen for further adjustment. The output material boasts excellent shape and granularity and low powder content, which totally meets all the strict requirements of the customer. The cone crushers and vibrating screens were placed each to each so as to ensure the stable capacity of 800TPH.
2. The production line was next to the cement plant. The whole layout was compact including 6 areas---buffer hopper area, crushing plant, screening plant, product warehouse, raw material plant and clay house. The screening plant and crushing plant were equipped with dust removing system; the belt conveyor was equipped with dust cover and the product warehouse adopted closed steel silo. So the whole production system was clean and environmental and basically achieved dust-free production.
3. The impulse off-line anti-blown dust collector not only ensured the excellent quality of finished product, but also cut the fee of regular dust removal pipeline.
4. Before construction, SAINTWAH comprehensively researched and optimized the project. Under existing conditions, the project achieved compact layout, smooth technical process, simple production and investment reduction simultaneously.
5. On project design, SAINTWAH adopted energy-saving measures to maximize the economic profits.
6. Reasonable scheme and construction reduced the impact on production. Generally, efficient operation made the customer feel at ease.
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