1000TPH Limestone Crushing Plant
Material: Limestone
Capacity: 1000TPH
Output Size: 0-5mm, 5-10mm, 10-20mm, 20-31.5mm Application: Infrastructure projects like railway, road and municipal construction
Equipment: S5X Series Screen, TSW Series Vibrating Feeder, ZSW Series Vibrating Feeder, VU Aggregate Optimization System, C6X Series Jaw Crusher, CI5X Series Impact Crusher
Design Scheme
Material: Limestone
Output Size: 0-5mm,5-10mm,10-20mm,20-31.5mm
Application: Infrastructure construction like railway, road and municipal construction
SAINTWAH has cooperated with this large building material corporation for years. It has purchased many machines with prices amounting to tens of millions of yuan. Recently, because of the need for enlarging the scale of production, it chose to cooperate with us once more.
Project Background
SAINTWAH has cooperated with this large building material corporation for years. It has purchased many machines with prices amounting to tens of millions of yuan. Recently, because of the need for enlarging the scale of production, it chose to cooperate with us once more.
In recent years, for the sake of environment protection, governments at all levels in Northern China issued high standards toward aggregate companies. So far, some small and disorder stone plants have been closed one by one. But this customer wins favor from society and government because it is a famous green building material manufacturer . And owning advanced machines, scientific technological process and reasonable management, the future of this company is promising.
As the market demand for aggregate increases continuously, the customer hoped that SAINTWAH can customize an efficient, intelligent and environmental crushing production line to produce high-quality sand. Currently, the production line has been put into operation. The production line boasted stable operation, considerable yielding and satisfying granularity, so the supply of finished product --- high-quality sand fell short of the market demand after being put into market.
Equipment Configuration
S5X Series Screen, TSW Series Vibrating Feeder, ZSW Series Vibrating Feeder, VU Aggregate Optimization System, C6X Series Jaw Crusher, CI5X Series Impact Crusher
Conclusion
The nature is the treasure! The planning of domestic aggregate industry is not only a challenge but also an opportunity! Under this circumstance, mutual cooperation among aggregate company and machine manufacturer can make both invincible.
SAINTWAH is an internationally known aggregate machine manufacturer. It has 600,000m2 of digital production bases and its machines are popular among over 160 countries and regions. Besides, the export volume occupies No. 1 in this industry for 6 consecutive years. 30 years of machine manufacturing experience make it more professional. SAINTWAH will never live up to every customer's trust.
Sri Lanka 200-250TPH Granite Crushing Plant
Project Background
During the initial equipment selection phase, they were introduced to SAINTWAH by local long-standing customers. After careful deliberation, they made the decision to collaborate with SAINTWAH. SAINTWAH integrates material characteristics and customer requirements to meticulously plan and design a granite crushing plant, aiming for an hourly output of 200-250 tons. The final materials will fulfill the demands of concrete applications and support local infrastructure construction.
Design Scheme
Raw Material: Granite
Capacity: 200-250T/H
Equipment: GF Vibrating Feeder, PEW Jaw Crusher, HPT Cone Crusher, S5X vibrating Feeder, Steel Frame
Application: Construction aggregates
Product advantages
1. Reasonable Layout
SAINTWAH has strategically designed the production line layout according to the owners' requirements and on-site conditions. This approach emphasizes the project's production capacity advantage and significantly reduces the required investment. The project successfully met its design objectives by achieving a compact product layout, implementing a scientific process flow, and attaining a substantial expected production capacity.
2. Advanced Equipment with High Economic Benefits
All main machines adopt cutting-edge technology, effectively enhancing equipment stability, reducing operating costs, and increasing project profitability.
3. Intelligent Control System
The crushing plant designed by SAINTWAH incorporates intelligent control systems and real-time monitoring systems across the entire process. This implementation not only reduces manpower requirements but also enables precise control over equipment operation status, ensuring the high quality of finished products.
4.Professional and Meticulous Service
SAINTWAH boasts an extensive service system covering from pre-sales, sales, to after-sales. From proposal development to installation and debugging, dedicated technical experts and service teams provide real-time support throughout the entire process, proactively resolving production line issues for customers.
Tanzania 60-80TPH Granite Portable Crushing Plant
Project Background
This project is an African project of a state-owned enterprise. Considering the future requirement for transition, SAINTWAH recommended the MK Semi-Mobile Crusher and Screen (Skid Mounted) to the customer, providing a convenient movement and quick installation solution. The production line was successfully launched in early 2024, operating smoothly and efficiently, greatly satisfying the customer.
Design Scheme
Raw Material: Granite
Input Size: 0-425mm
Output Size: 0-5-15-25mm
Capacity: 60-80T/H
Equipment: MK Semi-mobile Crusher and Screen (Skid-mounted)
Application: Construction aggregates
Product advantages
1. Rapid Production
The MK Semi-mobile Crusher and Screen (Skid-mounted) adopts integrated modular design and can be hoisted and transported as a whole, achieving rapid assembly and production within 12 to 48 hours.
2. Stable Operation
All main machines are, developed and designed by SAINTWAH, specialized and mature. Since put into production, the production line features stable operation and high production efficiency. Thus, the customer was very satisfied.
3.Integrated Design
Compared to stationary production line, the MK has a high degree of integration, which not only save this customer a lot of space and investment cost, but also meet the requirement for frequent transition.
4.Convenient Maintenance and Lower Labor Cost
It is equipped with an automatic lubrication system for the crusher, making the maintenance easy and saving the labor cost at the same time.
Southeast Asia 1000-1200TPH Granite Crushing Plant
The granite is evenly fed by ZSW490*130 feeder into PEW1100 European hydraulic jaw crusher for coarse crushing and then gets into CSB240 cone crusher for secondary crushing.
Equipment configuration
Two production lines are installed together. Each production line configuration is as follows: ZSW490*130 vibration feeder (1 set), European hydraulic jaw crusher PEW1100 (1 set), CSB240 cone crusher (1 set), HPT300 multi-cylinder hydraulic cone crusher (12 sets), 3Y2460 circular vibrating screen (2 sets), 2Y2460 (1 set), VSI5X114593 sand-making machine (3 sets), 3Y2460 (3 sets).
Process flow
The granite is evenly fed by ZSW490*130 feeder into PEW1100 European hydraulic jaw crusher for coarse crushing and then gets into CSB240 cone crusher for secondary crushing. Furthermore, the material after being crushed would get into 2Y2460 for screening where the unqualified material would be sent back for another crushing while the material less than 150mm gets into HPT300 for third stage crushing. When the material is less than 40mm, it would enter into VSI5X-1145 impact crusher for shaping. After this step, the customer can get finished products whose sizes are 0-5mm 5-10mm, 10-20mm respectively.
Project Advantages
1. Advanced European hydraulic jaw crusher, V-typed structure crushing cavity, strong crushing force and large capacity; Adjustable discharging size with wedge hydraulic system. It is convenient and can save commissioning time. Besides, it is very convenient for maintenance because of centralization lubrication.
2. At the third-stage crushing, multi-cylinder hydraulic cone crusher is used. Combining faster rotation speed with stroke improves greatly rated power and capacity of HPT crusher and increases crushing ratio and production efficiency. At the same time, through the design of the special crushing cavity and the rotating speed, proportion of fine cubic material gets improved. Thin oil lubrication is automatic and can save labor costs. Besides, it is also very convenient to repair equipment while production and operation costs decrease.
3. The production line adopts three-stage crushing, which achieves the maximum optimization of crushing ratio at all levels of crushing. The middle screening after secondary crushing directly selects a part of finished products, not only reducing crushing pressure of third-stage cone crushing, but also optimizing capacity of the whole production line to a large extent.
Indonesia 400TPH Andesite Portable Crushing Plant
Project Background
The raw material is andesite, which has relatively high hardness; and the project faces constraints on equipment operation space due to site limitations. Additionally, the project is under a tight schedule with a short construction period. Understanding these challenges, SAINTWAH recommended portable crushing plant. SAINTWAH meticulously designed the operational area and process, offering comprehensive support for installation and debugging, resulting in seamless production.
Design Scheme
Raw Material: Andesite
Capacity: 400T/H
Equipment: Portable Crusher Plant (with main machine PEW760+ HPT300)
Application: Construction aggregates
Product advantages
1. Low Foundation Construction Cost
On site, only the road surface requires leveling and compacting to establish working conditions, eliminating the necessity for cement foundation leveling and hardening. This significantly reduces the project's construction material costs.
2.Energy Saving
The highly efficient main machine is lightweight, generating low impact loads, consuming minimal energy, and promoting energy savings.
3.Easy Installation
The HPT300 cone crusher in this series of portable crushing plant features a vehicle-mounted hydraulic lubrication station. With the convenience of requiring only an external power supply upon site arrival, it can swiftly transition into operation mode. This saves substantial on-site installation time and labor costs, ensuring an easier installation process.
4.Large Capacity
The crushing plant implements a "screening before crushing" approach, which pre-screens fine materials to enhance the overall production capacity of the entire plant effectively.
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