Rail-Mounted Ship Loader

• Customization: Available
• After-sales Service: 1 Year
• Operation Form: Ground Operation
• Model NO.: Rail-mounted Ship Loader
• Warranty: 1 Year
• Certification: GS, RoHS, CE, ISO9001
• Transport Package: Naked
• Specification: 26*31.5*50 m
• Trademark: SAINTWAH
• Origin: Beijing
• HS Code: 842619300
• Production Capacity: 10000

Product Description

Rail-mounted Ship Loader

 

The railed telescopic shiploaders bring together the flexibility of the telescoping design and the ease of mobility of mounting on rails. Our railed radial telescoping ship loading conveyor are widely used in port and inland terminals for ships/ barges/ vessels loading processing.

 

Applications

 

Rail-mounted Shiploaders are designed for loading Barges, Coasters, Handysize, Handymax, Panamax Vessels. Ease of travel down quayside with integrated rail bogie units for smmoth transistion down the quayside.

Our rail-mounted radial telescoping barge loading conveyor system are able to be used in handling bulk coal, fertilizer, mine ores (iron ore, copper ore, concentrate ore, bauxite), sand, gravel, aggregate, wood chips, wood pellets, cement clinker, sulphur, etc.

Advantages

1. Our rail-mounted Radial and Telescopic features offer unrivalled trimming capabilities for most sized vessels
2. Smooth transition down quayside for quick hatch to hatch transfer.
3. Full Integration with over feeding equipment: tripper / overhead conveyor systems.
4. Complete Dust Extraction / Suppression options for handling complete of materials.
5. Fully sealed feed-in / transfer and discharge points to eliminate spillage on site.
6. Loading rates of rail-mounted shiploader can reach up to 3,000TPH.
7. Fully extended working lengths up to 58 meters (190ft).
8. Lead Times can range from 10 - 30 weeks.
9. Land / Sea Based Systems are available. You can apply it in your port.
10. Eliminate double handling of material in Port /Inland Terminal.

Tech Datasheet

Rail mounted Radial Telescopic Ship Loader Conveyor System
Barge Loading Capacity (t/h)	100-3000 tons per hour
Full Conveyor Length (m)	25-58 (Full extended Length in Working)
Driving Power	Fully integrated generators to power entire ship loading system.
Environment Protection	Dust Suppression Measures - Galvanised / Canvas Dust covers, Telescopic dust covers, dust extraction, Integrated telescopic chutes (Free-fall - Cascade Design), 360 degree trimmer chutes, Rubber 'sock' chutes, water suppression and many more.
Traveling Method	Parallel travelling
Electrical Integration	Communication interlinks, radio remote controls, Ethernet connections and many more.
Belt Upgrade	Heavy duty conveyor belt, Chevron belt, etc.

 

Overview

Ship loader is a large bulk material machine used for loading ships at bulk material terminals. Generally, the ship loader is composed of boom belt machine, transition belt machine, telescopic chute, tail car, walking device, gantry, tower, pitching device, slewing device, etc.

Body introduction
Ship loader is a large bulk material machine used for loading ships at bulk material terminals. The general ship loader is composed of boom belt machine, transition belt machine, telescopic chute, tail car, walking device, gantry, tower, pitching device, slewing device, etc., as shown in Figure 1. Large-scale port bulk loading equipment plays an important role in the high-speed, stable, efficient and rolling development of energy, electric power, metallurgy, ports and other industries, especially some bulk bulk material distribution centers. Ship loaders are usually continuous loading operations. Therefore, there must be equipment to provide a continuous material flow so that the ship loader can load the ship continuously. Such as grain silo feeding in grain terminals, continuous feeding of hopper wheel reclaimer in the material yard of coal terminals, etc.
The development of global trade integration has promoted the global demand for bulk material transportation, and from the perspective of large commodities, the shipping volume of iron ore, coal, grain and other bulk cargoes has risen rapidly. This development has been accompanied by the constant renewal of ocean-going bulk carriers. With this, the construction of super ports that can dock and unload these large ships requires bulk cargo handling ship equipment, and the increase in bulk carrier types also poses new challenges for the design and manufacture of bulk cargo loading and unloading equipment equipment. According to the development trend of bulk cargo automation, some trends in ship loaders can be predicted.

 

Related institutions
Telescopic roller and telescopic spreader: For port bulk cargo, the ship loader is more commonly used as telescopic roller and telescopic spreader. Telescopic spreaders are used to solve the high-flow loading operation of loose materials. The equipment is used for the loading of bulk materials of large cargo ships in sea and river transportation, and can be quickly loaded in a relatively short time. The equipment increases the actual capacity of the cargo hold, brings economic benefits to the port and loading operations, and the smooth and uniform distribution of the cargo in the hold improves the center of gravity on the ship, which improves the stability of the cargo ship in the ocean storm weather. At the same time, the safety factor of cargo ships and crews is improved. The length of the telescopic spreader can reach more than ten meters, which can directly load the material into a very deep cabin, and at the same time, it can adopt explosion-proof design according to the material. At present, the latest telescopic cloth in the world is developed and manufactured by HENNLICH.
Related technologies
Large
At present, the world's largest ore shiploader has a productivity of 20,000t/h, suitable for the outer reach of 320,000 tons of ship type. At present, the maximum equipment productivity in China is 6000t/h, which is suitable for the external extension of 100,000 tons of ship type, but Qinhuangdao Coal Phase V has proposed a ship loader with a production rate of 8000t/h and a ship type of 150,000 tons.
Eco-friendly
Environmental protection is a prerequisite for development. The development and application of effective methods such as mechanical seals, water mist dust suppression, airflow guidance or barriers, etc., and the setting of independently operated dust-proof aggregate systems have become one of the research topics of modern ship loader design. Such as the pipe belt conveyor, fully enclosed structure, dust-proof chute popularization and application, so that the dust-proof effect is greatly improved, in order to adapt to the increasingly strict environmental protection requirements, the pursuit of harmony with the environment, and constantly strengthen the equipment dust, anti-corrosion, low noise, pollution-free and other aspects of technical development. [2]
specialization
The different materials transported (such as coal, ore, cement, grain, fertilizer, etc.) make the design of loading equipment more and more professional, such as explosion-proof, anti-corrosion, dust-proof, anti-pollution design requirements, and design standards are becoming more and more perfect. According to the actual working conditions of materials, docks, ship types and other actual working conditions, foreign companies choose fixed rotary type, mobile rotary type, mobile non-rotary type, and put forward the best overall plan. The models used in China are limited to mobile rotary and mobile non-rotary type.

Features
 

Applicable materials: coal, ore, grain, raw sugar, sulfur, sand, cement, etc.
Working efficiency: up to 18,000t/h.
Product advantages: according to customer needs, optional walking, slewing, pitching, boom telescopic, driver's cab operation, remote control operation and other personalized customized solutions.

Applicable materials

Wheat, soybeans, corn, rice and other cement, fertilizer, aluminum powder, soda powder and other coal, yellow sand, ore, aggregate and other containers, liquefied natural gas tanks, etc. (MHC)