| Customization: | Available |
|---|---|
| Type: | Cone Crusher |
| Motor Type: | AC Motor |
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To satisfy users' requirements for high profits, low costs, and energy saving, and to overcome the shortcomings of conventional crushing equipment such as complex operation procedures and low crushing efficiency, SBM has developed the new generation of high-efficiency coarse and medium-fine crushing machine - CI5X Impact Crusher. This impact crusher is the ideal upgrading product of conventional crushing machines.
Input Size: 0-1300mm
Capacity: 250-2000TPH
Material: Limestone, feldspar, calcite, talc, barite, dolomite, kaolin, gypsum, graphite, etc.
Based on the analysis of technical details and operating conditions of a good many domestic and foreign impact crushers, CI5X Impact Crushers integrated many latest scientific research achievements, for example, those concerning crushing chamber, rotor and adjusting device. Thus, the crushing operation and maintenance reach higher level.
CI5X Impact Crusher adopts the heavy-duty rotor with strong rotary inertia and high precision. Meanwhile, it is equipped with high-quality bearings, ensuring the precision and big holding capability of the rotor. So, further, materials can be fully crushed. The crushing ratio is bigger.
CI5X Impact Crusher uses multifunctional hydraulic operational system which boasts high adjustment precision and high velocity. Meanwhile, the replacement and maintenance of hammer and impact blocks and the adjustment of discharging granularity get easier, which further cuts costs on labor and time.
The involute crushing chamber of CI5X Impact Crusher is efficient. Materials can be crushed several times inside the chamber. After crushing, finished products have good cubic shape which can better serve as high-quality aggregates.
There are tens of lines of numerical controlling machine tools. Operations such as steel plates' cutting, bending, planing, milling and paint spraying are all controlled numerically. The machining precision is high, especially for the core parts.
SBM, whose businesses cover production and sales, takes responsibility for every machine produced by ourselves. We can offer customers technical services about products and original spare parts to ensure the worry-free operation.
CI5X Impact Crusher breaks materials with impact force. When materials enter the working area of hammer, they may be crushed under the high-speed shock and then thrown onto the impact device above the rotor for another crushing. Next, materials bounce from the lining plate to the working area of hammer again. This process repeats continuously until materials reach qualified granularity and are discharged. Adjusting the gap between the impact rack and the rotor rack can change the granularity and shape of finished products. Behind the impact plate is a spring safety device. When unbreakable materials enter the crushing chamber, the impact rack goes backwards to discharge unbreakable materials out of the crusher.
The jaw crusher is a large crusher installed and receives no-load testing in the manufacturer's workshop. However it is disassembled into components for transport. When receiving the product, the user shall check carefully the components with the packing list to identify and remove problems that could be caused during transport.
1. To avoid violent vibration caused in operation, this crusher shall be installed on reinforced concrete foundation. The weight of the foundation shall be roughly 8 to 10 times that of this crusher. The depth of the foundation shall be greater than that of the frozen land at local. The positions of anchor bolts for the crusher and motor as well as other dimensions can be found from the foundation drawing. Nonetheless, the foundation drawing may not be used as construction drawing. For these anchor bolts, holes shall be made in the foundation. Grouting in these holes shall be performed after anchor bolt placement. The elevation and size of the discharge chute shall be determined on site according to the discharge process.
2. After the grout hardens, tightening the nuts to anchor bolts. While doing so, measure the levelness of this crusher with a leveling gauge. Along the width of front wall of the framework, the levelness deviation shall be controlled to be less than 2mm. Framework levelness inspection is particularly important to prevent possible skewness of charge port which could cause charge from only one side and bring damage to the crusher because of uneven load.
3. When installing the motor, check the distance between it and the crusher, and whether its pulley corresponds to the crusher pulley so that all the V-belts run effectively in coordination.
4. The size of discharge port shall be adjusted according to granularity of materials and capacity of the crusher. Release the tension spring, adjust the discharge port size, and then tighten the tension spring to prevent the elbow plate detachment. For details, refer to the Component Adjustment Section.
1. To ensure normal operation and extend service life of the crusher, regular lubrication shall be performed.
2. Grease in the bearing block shall be replaced every 3 to 6 months. Before adding grease, clean carefully raceways of roller bearing by using clean gasoline or kerosene, with the drain hole at the bottom of bearing clock open. Add grease to 50% to 70% of the bearing block capacity.
3. Grease used for this crusher shall be selected according to altitude and climate. Generally, calcium base, sodium base, or calcium- sodium base grease may be used. And thick grease may be diluted with light oil.
4. Between the toggle plate and toggle plate pad, it is enough to apply proper amount of grease during assembly and inspection.
5. For reliable and quick application of grease to lubrication points, the lubrication mechanism is utilized (there are four lubrication points in this crusher, i.e. the four bearings). For lubrication time, refer to the drawing.
1. Movable jaw does not rotate while flywheel is rotating
2. Crushing plate shakes and makes collision noise
3. Thrust plate support makes collision noise or other abnormal noise
4. Flywheel comes loose
5. Increased granularity of crushed products
6. Crushing cavity blockage, resulting in current of main motor exceeds normal operation current
7. Excessively high bearing temperature
Preparation before foundation concrete placement
1. Set markings for placement thickness control, for example, horizontal standard piles or elevation piles. Printing horizontal standard lines on the wall of building or on the slope of groove or ditch, or nailing wood pegs of elevation there may also be used as alternative.
2. If groundwater level is higher than foundation ditch bottom, drain water or lower groundwater level so that no water appears in the foundation ditch.
3. Before concrete placement, relevant departments shall be organized to check for nonconformities of foundation ditch, including excessive deviations of axis and elevations, unacceptable geological conditions, and unnecessary holes, grooves or shafts. These nonconformities must be removed before concrete placement.
4. Check whether the slopes of foundation ditch and pipe duct are stable. Remove loose soil and accumulated water if any from the foundation ditch bottom.
If the crushing production line is ready for operation, you should pay attention to five points below:
1. With the main motor turned on, watch the ampere meter on the control cabinet. After the peak value lasting 30 to 40 seconds, the current shall drop to normal operation value.
2. Current during normal operation may not be greater than the specified value for a long period.
3. With the crusher in normal operation, turn on the feeding machine. Adjust the belt of feeding machine to change feeding rate adaptive to material size and crusher operation. Generally material stack height in the crushing cavity shall exceed two-thirds of the crushing cavity height, and material diameter had better not exceed 50%-60% of the charge port width. In this case, the crusher can reach maximum output. Excessive material size can cause blockage affecting production.
4. Prevent strictly foreign metallic parts (for example, blade tooth, track plate, and drilling bit) from entering the crusher, which could cause damage to the crusher. If you find some foreign metallic parts in the crusher, immediately notify next station in the production line to take them out, to prevent them from further entering the second-stage crushing system resulting in accident.
5. In case of automatic tripping of electrical component, do not turn on the crushing equipment until the cause has been identified and removed.
1. The newly-purchased equipment of sand-making line generally requires a long running-in period before being put into normal operation. In order to meet the production schedule or reap more profits, most users have not paid due attention to the warnings of running-in period. Some of them even think that anyway the warranty period has not expired and it is the manufacturer's responsibility to repair damaged equipment. They have the production line operating under overload for a long time. Consequence is frequent occurrence of breakdown. However this cannot only shorten the service life of equipment but also cause production interruption due to damaged equipment. In this end, importance shall be attached to the correct use and maintenance of sand-making line during running-in period.
2. Problems at different severity levels could occur due to long time operation of sand-making line. How to solve minor problems? Inexperienced persons could be in a muddle, failing to find a way out and just worsening the situation. The key is to find and remove the cause. For the sand-making line, synchronization or coordination between equipment is of great importance, especially for the feeding and conveying equipment. Out-of-synchronization between equipment probably causes local even broad blockage, with production line efficiency seriously reducing and equipment damaging. The sand-making line manufactured in SAINTWAH Group is a highly-integrated production line consisting of ore-addressing equipment and other mining equipment. It has passed the tests performed by experts and users. It is popular for energy saving and simple operation. What is more important is that it doubles output compared with the previous sand-making line. It is suitable for handling both soft and very hard materials, and can also efficiently handle highly wet materials without blockage.
Related Cases
Material: Limestone
Capacity: 1000TPH
Output Size: 0-5mm, 5-10mm, 10-20mm, 20-31.5mm Application: Infrastructure projects like railway, road and municipal construction
Equipment: S5X Series Screen, TSW Series Vibrating Feeder, ZSW Series Vibrating Feeder, VU Aggregate Optimization System, C6X Series Jaw Crusher, CI5X Series Impact Crusher
Material: Limestone
Output Size: 0-5mm,5-10mm,10-20mm,20-31.5mm
Application: Infrastructure construction like railway, road and municipal construction
SBM has cooperated with this large building material corporation for years. It has purchased many machines with prices amounting to tens of millions of yuan. Recently, because of the need for enlarging the scale of production, it chose to cooperate with us once more.
SBM has cooperated with this large building material corporation for years. It has purchased many machines with prices amounting to tens of millions of yuan. Recently, because of the need for enlarging the scale of production, it chose to cooperate with us once more.
In recent years, for the sake of environment protection, governments at all levels in Northern China issued high standards toward aggregate companies. So far, some small and disorder stone plants have been closed one by one. But this customer wins favor from society and government because it is a famous green building material manufacturer . And owning advanced machines, scientific technological process and reasonable management, the future of this company is promising.
As the market demand for aggregate increases continuously, the customer hoped that SBM can customize an efficient, intelligent and environmental crushing production line to produce high-quality sand. Currently, the production line has been put into operation. The production line boasted stable operation, considerable yielding and satisfying granularity, so the supply of finished product --- high-quality sand fell short of the market demand after being put into market.
S5X Series Screen, TSW Series Vibrating Feeder, ZSW Series Vibrating Feeder, VU Aggregate Optimization System, C6X Series Jaw Crusher, CI5X Series Impact Crusher
The nature is the treasure! The planning of domestic aggregate industry is not only a challenge but also an opportunity! Under this circumstance, mutual cooperation among aggregate company and machine manufacturer can make both invincible.
SBM is an internationally known aggregate machine manufacturer. It has 600,000m2 of digital production bases and its machines are popular among over 160 countries and regions. Besides, the export volume occupies No. 1 in this industry for 6 consecutive years. 30 years of machine manufacturing experience make it more professional. SBM will never live up to every customer's trust.
Sri Lanka 200-250TPH Granite Crushing Plant
During the initial equipment selection phase, they were introduced to SBM by local long-standing customers. After careful deliberation, they made the decision to collaborate with SBM. SBM integrates material characteristics and customer requirements to meticulously plan and design a granite crushing plant, aiming for an hourly output of 200-250 tons. The final materials will fulfill the demands of concrete applications and support local infrastructure construction.
Raw Material: Granite
Capacity: 200-250T/H
Equipment: GF Vibrating Feeder, PEW Jaw Crusher, HPT Cone Crusher, S5X vibrating Feeder, Steel Frame
Application: Construction aggregates
1. Reasonable Layout
SBM has strategically designed the production line layout according to the owners' requirements and on-site conditions. This approach emphasizes the project's production capacity advantage and significantly reduces the required investment. The project successfully met its design objectives by achieving a compact product layout, implementing a scientific process flow, and attaining a substantial expected production capacity.
2. Advanced Equipment with High Economic Benefits
All main machines adopt cutting-edge technology, effectively enhancing equipment stability, reducing operating costs, and increasing project profitability.
3. Intelligent Control System
The crushing plant designed by SBM incorporates intelligent control systems and real-time monitoring systems across the entire process. This implementation not only reduces manpower requirements but also enables precise control over equipment operation status, ensuring the high quality of finished products.
4.Professional and Meticulous Service
SBM boasts an extensive service system covering from pre-sales, sales, to after-sales. From proposal development to installation and debugging, dedicated technical experts and service teams provide real-time support throughout the entire process, proactively resolving production line issues for customers.
Tanzania 60-80TPH Granite Portable Crushing Plant
This project is an African project of a state-owned enterprise. Considering the future requirement for transition, SBM recommended the MK Semi-Mobile Crusher and Screen (Skid Mounted) to the customer, providing a convenient movement and quick installation solution. The production line was successfully launched in early 2024, operating smoothly and efficiently, greatly satisfying the customer.
Raw Material: Granite
Input Size: 0-425mm
Output Size: 0-5-15-25mm
Capacity: 60-80T/H
Equipment: MK Semi-mobile Crusher and Screen (Skid-mounted)
Application: Construction aggregates
1. Rapid Production
The MK Semi-mobile Crusher and Screen (Skid-mounted) adopts integrated modular design and can be hoisted and transported as a whole, achieving rapid assembly and production within 12 to 48 hours.
2. Stable Operation
All main machines are, developed and designed by SBM, specialized and mature. Since put into production, the production line features stable operation and high production efficiency. Thus, the customer was very satisfied.
3.Integrated Design
Compared to stationary production line, the MK has a high degree of integration, which not only save this customer a lot of space and investment cost, but also meet the requirement for frequent transition.
4.Convenient Maintenance and Lower Labor Cost
It is equipped with an automatic lubrication system for the crusher, making the maintenance easy and saving the labor cost at the same time.
Southeast Asia 1000-1200TPH Granite Crushing Plant
The granite is evenly fed by ZSW490*130 feeder into PEW1100 European hydraulic jaw crusher for coarse crushing and then gets into CSB240 cone crusher for secondary crushing.
Two production lines are installed together. Each production line configuration is as follows: ZSW490*130 vibration feeder (1 set), European hydraulic jaw crusher PEW1100 (1 set), CSB240 cone crusher (1 set), HPT300 multi-cylinder hydraulic cone crusher (12 sets), 3Y2460 circular vibrating screen (2 sets), 2Y2460 (1 set), VSI5X114593 sand-making machine (3 sets), 3Y2460 (3 sets).
The granite is evenly fed by ZSW490*130 feeder into PEW1100 European hydraulic jaw crusher for coarse crushing and then gets into CSB240 cone crusher for secondary crushing. Furthermore, the material after being crushed would get into 2Y2460 for screening where the unqualified material would be sent back for another crushing while the material less than 150mm gets into HPT300 for third stage crushing. When the material is less than 40mm, it would enter into VSI5X-1145 impact crusher for shaping. After this step, the customer can get finished products whose sizes are 0-5mm 5-10mm, 10-20mm respectively.
1. Advanced European hydraulic jaw crusher, V-typed structure crushing cavity, strong crushing force and large capacity; Adjustable discharging size with wedge hydraulic system. It is convenient and can save commissioning time. Besides, it is very convenient for maintenance because of centralization lubrication.
2. At the third-stage crushing, multi-cylinder hydraulic cone crusher is used. Combining faster rotation speed with stroke improves greatly rated power and capacity of HPT crusher and increases crushing ratio and production efficiency. At the same time, through the design of the special crushing cavity and the rotating speed, proportion of fine cubic material gets improved. Thin oil lubrication is automatic and can save labor costs. Besides, it is also very convenient to repair equipment while production and operation costs decrease.
3. The production line adopts three-stage crushing, which achieves the maximum optimization of crushing ratio at all levels of crushing. The middle screening after secondary crushing directly selects a part of finished products, not only reducing crushing pressure of third-stage cone crushing, but also optimizing capacity of the whole production line to a large extent.
Indonesia 400TPH Andesite Portable Crushing Plant
The raw material is andesite, which has relatively high hardness; and the project faces constraints on equipment operation space due to site limitations. Additionally, the project is under a tight schedule with a short construction period. Understanding these challenges, SBM recommended portable crushing plant. SBM meticulously designed the operational area and process, offering comprehensive support for installation and debugging, resulting in seamless production.
Raw Material: Andesite
Capacity: 400T/H
Equipment: Portable Crusher Plant (with main machine PEW760+ HPT300)
Application: Construction aggregates
1. Low Foundation Construction Cost
On site, only the road surface requires leveling and compacting to establish working conditions, eliminating the necessity for cement foundation leveling and hardening. This significantly reduces the project's construction material costs.
2.Energy Saving
The highly efficient main machine is lightweight, generating low impact loads, consuming minimal energy, and promoting energy savings.
3.Easy Installation
The HPT300 cone crusher in this series of portable crushing plant features a vehicle-mounted hydraulic lubrication station. With the convenience of requiring only an external power supply upon site arrival, it can swiftly transition into operation mode. This saves substantial on-site installation time and labor costs, ensuring an easier installation process.
4.Large Capacity
The crushing plant implements a "screening before crushing" approach, which pre-screens fine materials to enhance the overall production capacity of the entire plant effectively.
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