Chain bucket ship unloader is a kind of chain bucket to dig up materials from the sea vessel hold and unload the materials to the dock through the on-board conveyor system for bulk material continuous unloading machinery.
Introduction to the device
Chain bucket ship unloader is a kind of continuous ship unloading equipment that has developed rapidly. Germany, Japan, and China are all developing and producing this type of product. There are two forms of chain bucket ship unloaders that have been developed in China. One is the catenary type, which is suitable for deck barges. The chain bucket of the catenary chain bucket ship unloader does not have a rigid bracket in the reclaiming section, it is overhanging, and the hopper that falls on the deck can float up and down with the deck when the ship is bumpy, so the hopper can work close to the deck and has the ability to clear the warehouse. The other is the L-shaped chain bucket ship unloader, the chain bucket digs out the material and lifts it to the top, and unloads the material on the boom belt conveyor through the screw funnel discharger and transports it to the rear. The L-shaped reclaimer can be rotated, and the boom can be tilted and rotated. Through automatic control, it can be ensured that the reclaiming head moves according to a certain route
Features of chain bucket ship unloader:
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Compared with the traditional grab ship unloader, its main advantages are:
1. High unloading efficiency: The average unloading efficiency of the ship unloader can reach more than 0.55~0.60 of the rated productivity when the ship unloader is included in the clearance stage, while the grab ship unloader is usually only 0.45~0.50.
2. Little pollution to the environment: because except for the reclaimer head, the material conveying path is basically closed, and the dust is not easy to escape. There is no frequent braking operation in the work, so the noise is not large.
3. Low energy consumption: According to statistics, its specific energy consumption is 1MJ/t~1.26MJ/t, while the grab ship unloader is 1.62MJ/t~1.8MJ/t.
4. Small quality: its mass is generally smaller than that of grab ship unloaders with the same extension and productivity (especially lifting trolley grab ship unloaders).
5. Smooth work: Because it is a continuous way of working.
6. Easy to operate and automated: The reclaiming process of the ship unloader on each layer of the working face is similar, so it is easy to operate and easy to achieve semi-automation and automation.
The chain bucket ship unloader can be used to unload limestone, coal, phosphate, ore, raw sugar and other materials, with a maximum unloading productivity of more than 2,000 t/h, and the maximum ship type of 100,000 tons can be handled [2].
The main structure and classification of chain bucket ship unloaders
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The chain bucket ship unloader is mainly composed of the following parts: chain bucket reclaiming lifting mechanism, bucket elevator slewing mechanism, reclaiming mechanism, boom slewing mechanism, boom pitching mechanism, walking mechanism, belt conveyor system, metal structure.
According to the structural characteristics of its reclaiming and lifting part, the chain bucket ship unloader is usually divided into two categories, one is realized by the same mechanism, and the other is realized by the same mechanism
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